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c15 Diagrama Electrico

Interpretación de Esquemas Eléctricos - AUTO-IES BARAJAS

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Description

Harness 243-1069 Connector and Splice Locations

BR-16-HV

BU-18 BU-16-HV PK-18 GN-18

BK-18 WH-18 GY-18 PK-18

WH-18 YL-18

YL-18 BU-18

PU-16-HV BU-18 BU-18 GY-18

OR-16-HV YL-18

WH-18 OR-18

BR-16-HV YL-18 BR-18

OR-16-HV GN-16-HV YL-16-HV WH-16-HV BR-16-HV GY-16-HV WH-16-HV BR-16-HV GN-16-HV BU-16-HV

BU-16-HV OR-16-HV WH-16-HV PU-16-HV YL-16-HV

QTY 1 200mm

CLR-GA BR-16-HV BU-16-HV GN-16-HV WH-16-HV OR-16-HV YL-16-HV BR-16-HV WH-16-HV GN-16-HV OR-16-HV PU-16-HV

QTY 1 200mm 1

CLR-GA WH-18 GN-18 GY-18 QTY 1 200mm 1

CLR-GA WH-18 GN-18 GY-18 QTY 1 200mm 1

CLR-GA WH-18 GN-18 PK-18 QTY 1 200mm 1

CLR-GA BU-18 YL-18 QTY 1 200mm 1

CLR-GA BK-18 WH-18 QTY 1 200mm 1

CLR-GA BU-18 PK-18 QTY 1 200mm 1

QTY 1 200mm 1

CLR-GA YL-18 PK-18 QTY 1 200mm 1

A-C3 WIRE NAME POS TERM/PLUG K737-A55 1 180-9340 K739-A57 2 180-9340 T961-A28 3 180-9340 T962-A29 4 180-9340 T860-A25 5 180-9340 X986-A22 6 180-9340 X984-A30 7 180-9340 T856-A31 8 180-9340 T857-A36 9 180-9340 X989-A51 10 180-9340 X988-A52 11 180-9340 12 8T-8737 ACCESSORY TABLE PART NAME P/N PLUG AS

CLR-GA BU-18 PK-18 QTY 1 200mm 1

CLR-GA WH-18 YL-18 QTY 1 1 2 200mm 1

A-C4 WIRE NAME POS TERM/PLUG G828-A38 A 180-9339 G829-A43 B 180-9339 994-A10 C 180-9339 ACCESSORY TABLE PART NAME P/N RECEPTACLE AS

CLR-GA BR-18 BU-18 OR-18 QTY 1 1 200mm

A-C5 WIRE NAME POS TERM/PLUG G828-A40 A 180-9339 G829-A42 B 180-9339 R747-A6 C 180-9339 ACCESSORY TABLE PART NAME P/N RECEPTACLE AS

CLR-GA BU-18 YL-18 QTY 1 200mm 1

A-C6 WIRE NAME POS TERM/PLUG G828-A39 A 180-9340 G829-A41 B 180-9340 R746-A20 C 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS

CLR-GA GY-18 YL-18 QTY 1 200mm 1

A-C10 WIRE NAME POS TERM/PLUG F421-A13 1 180-9340 G833-A46 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS

A-C11 WIRE NAME POS TERM/PLUG 995-A12 1 180-9340 G833-A44 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS

A-C12 WIRE NAME POS TERM/PLUG G856-A8 1 180-9340 G857-A9 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS

Pressure Symbol

CLR-GA PU-16 HV YL-16 HV BR-16 HV BU-16 HV GY-16 HV WH-16 HV BU-16 HV OR-16 HV BR-16 HV BR-16 HV GN-16 HV BU-16 HV QTY 1 200mm 1

CLR-GA BR-16 HV BU-16 HV GN-16 HV WH-16 HV OR-16 HV YL-16 HV BR-16 HV WH-16 HV GN-16 HV OR-16 HV PU-16 HV

QTY 1 200mm 1

Temperature Symbol

Level Symbol

Circuit Breaker Symbol

Flow Symbol

Symbols and Definitions FRONT VALVE COVER CONNECTOR A-C2

INTAKE VALVE ACTUATION PRESSURE SOLENOID VALVE A-C15

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it

REAR VALVE COVER CONNECTOR A-C3

Switch (Normally Open): A switch that will close at a specified point (temp,

The circle indicates that the component has screw terminals and a wire can be disconnected from it

A-S4 (H807 YL-18)

Switch (Normally Closed): A switch that will open at a specified point (temp,

No circle indicates that the wire cannot be disconnected from the component

Ground (Wired): This indicates that the component is connected to a grounded wire

The grounded wire is fastened to the machine

FUEL TEMPERATURE SENSOR A-C10

INTAKE VALVE ACTUATION PRESSURE SENSOR A-C13 ENGINE COOLANT TEMPERATURE SENSOR A-C11

SECONDARY ENGINE SPEED/TIMING SENSOR (CAMSHAFT) A-C7

A-C13 WIRE NAME POS TERM/PLUG G826-A21 A 180-9339 G827-A50 B 180-9339 T853-A11 C 180-9339 ACCESSORY TABLE PART NAME P/N RECEPTACLE AS

Ground (Case): This indicates that the component does not have a wire connected to ground

It is grounded by being fastened to the machine

A-S6 (K739 BU-16-HV)

A-S5 (K737 BR-16-HV)

A-S1 (G828 WH-18)

A-S3 (G833 PK18)

BOOST PRESSURE SENSOR A-C6

ENGINE COOLANT DIVERTER SOLENOID VALVE A-C14

A-C15 WIRE NAME POS TERM/PLUG T852-A32 1 180-9340 H807-A53 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS

Sender: A component that is used with a temperature or pressure gauge

The sender measures the temperature or pressure

Its resistance changes to give an indication to the gauge of the temperature or pressure

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity

It has a coil that makes an electromagnet when current flows through it

The electromagnet can open or close the switch part of the relay

MXS1-UP NXS1-UP RKS1-UP

TIMING CALIBRATION (TC) PROBE CONNECTOR A-C12

ENGINE OIL PRESSURE SENSOR A-C4

ATMOSPHERIC PRESSURE SENSOR A-C5

A-C14 WIRE NAME POS TERM/PLUG T855-A34 1 180-9340 H807-A35 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS

Reed Switch: A switch whose contacts are controlled by a magnet

A magnet closes the contacts of a normally open reed switch

it opens the contacts of a normally closed reed switch

C15 On-highway Engine Electrical System

INTAKE MANIFOLD AIR TEMPERATURE SENSOR A-C9

A-S2 (G829 GN-18)

Solenoid: A solenoid is an electrical component that is activated by electricity

It has a coil that makes an electromagnet when current flows through it

The electromagnet can open or close a valve or move a piece of metal that can do work

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet

It has two coils (latch and unlatch) that make electromagnet when current flows through them

It also has an internal switch that places the latch coil circuit open at the time the coil latches

Harness and Wire Symbols ENGINE CONTROL MODULE A-C1

PRIMARY ENGINE SPEED/TIMING SENSOR (CRANKSHAFT) A-C8

Deutsch connector: Typical representation of a Deutsch connector

The plug contains all sockets and the receptacle contains all pins

Harness Identification Letter(s): (A,

) Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness

Part Number for Connector Plug

AG-C3 130-6795

L-C12 3E-5179

AG-C4 111-7898

Receptacle Pin or Socket Number

Single Wire Connector

A-C7 WIRE NAME POS TERM/PLUG E965-A48 1 180-9340 E966-A49 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS

Part Number For Connector Recepticle

Sure-Seal connector: Typical representation of a Sure-Seal connector

The plug and receptacle contain both pins and sockets

or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes

C-C4 130-6795

9X-1123

Harness identification code: This example indicates wire 135 in harness "AG"

Fuse (5 Amps)

Component Part Number

Ground Connection

Circuit Identification Number

Wire Color

Wire Gauge

Printed in U

© 2010 Caterpillar All Rights Reserved

A-C8 WIRE NAME POS TERM/PLUG E963-A27 1 180-9340 E964-A26 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS

A-C9 WIRE NAME POS TERM/PLUG C967-A15 1 180-9340 G833-A45 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS

Connector Tables for Harness 321-4323

Harness 243-2321,248-4233 & 263-9001 Connector and Splice Locations A-C1 (NOTE G) CLR-GA WIRE NAME POS TERM/PLUG GN-16 HV K738-A5 1 180-9340 2 GY-18 T852-A32 3 180-9340 4 BU-18 T855-A34 5 180-9340 6 8T-8737 PK-18 386-A61 7 BR-16 HV K737-A4 8 180-9340 9 10 8T-8737 11 8T-8737 12 8T-8737 BU-18 995-A12 13 180-9340 BU-16 HV K739-A3 14 180-9340 PK-18 R746-A20 15 180-9340 16 8T-8737 GN-18 G829-A2 17 180-9340 18 8T-8737 19 8T-8737 20 8T-8737 21 8T-8737 22 8T-8737 23 8T-8737 24 8T-8737 BK-18 E963-A27 25 180-9340 WH-18 G856-A8 26 180-9340 27 8T-8737 GY-18 994-A10 28 180-9340 29 8T-8737 PK-18 G833-A47 30 180-9340 31 8T-8737 32 8T-8737 33 8T-8737 34 8T-8737 WH-18 E964-A26 35 180-9340 YL-18 G857-A9 36 180-9340 37 8T-8737 38 8T-8737 39 8T-8737 40 8T-8737 41 8T-8737 42 8T-8737 43 8T-8737 44 8T-8737 45 YL-18 E966-A49 46 180-9340 BU-18 E965-A48 47 180-9340 48 8T-8737 49 8T-8737 50 8T-8737 51 8T-8737 52 PU-16 HV X988-A52 53 180-9340 BU-18 G827-A50 54 180-9340 55 8T-8737 BU-18 C967-A15 56 180-9340 GY-18 R747-A6 57 180-9340 58 8T-8737 59 8T-8737 60 8T-8737 OR-16 HV X989-A51 61 180-9340 YL-18 F421-A13 62 180-9340 63 8T-8737 64 8T-8737 65 8T-8737 66 8T-8737 67 8T-8737 68 8T-8737 69 70 8T-8737 71 8T-8737 WH-18 G828-A1 72 180-9340 73 8T-8737 OR-18 T853-A11 74 180-9340 75 8T-8737 76 BR-16 HV X987-A37 77 180-9340 78 8T-8737 YL-18 H807-A33 79 180-9340 BR-18 G826-A21 80 180-9340 81 8T-8737 82 8T-8737 83 8T-8737 84 8T-8737 85 8T-8737 86 8T-8737 87 8T-8737 88 8T-8737 89 8T-8737 90 8T-8737 91 8T-8737 92 8T-8737 93 8T-8737 94 8T-8737 95 8T-8737 96 8T-8737 97 8T-8737 98 8T-8737 OR-16 HV T860-A25 99 180-9340 GN-16 HV T857-A36 100 180-9340 YL-16 HV X986-A22 101 180-9340 WH-16 WH T856-A31 102 180-9340 BR-16 HV X984-A30 103 180-9340 GY-16 HV T858-A23 104 180-9340 WH-16 HV T962-A29 105 180-9340 BR-16 HV T959-A18 106 180-9340 GN-16 HV T961-A28 107 180-9340 BU-16 HV T960-A19 108 180-9340 109 8T-8737 110 8T-8737 BU-16 HV X983-A7 111 180-9340 112 OR-16 HV X985-A14 113 180-9340 114 WH-16 HV T859-A24 115 180-9340 PU-16 HV T957-A16 116 180-9340 117 YL-16 HV T958-A17 118 180-9340 119 120 8T-8737 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

227-4002

Symbols

A-C2 WIRE NAME POS TERM/PLUG T957-A16 1 180-9340 T958-A17 2 180-9340 T959-A18 3 180-9340 T960-A19 4 180-9340 T858-A23 5 180-9340 T859-A24 6 180-9340 X983-A7 7 180-9340 X985-A14 8 180-9340 X987-A37 9 180-9340 K737-A54 10 180-9340 K738-A5 11 180-9340 K739-A56 12 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS

A-C3 WIRE NAME POS TERM/PLUG K737-A55 1 180-9340 K739-A57 2 180-9340 T961-A28 3 180-9340 T962-A29 4 180-9340 T860-A25 5 180-9340 X986-A22 6 180-9340 X984-A30 7 180-9340 T856-A31 8 180-9340 T857-A36 9 180-9340 X989-A51 10 180-9340 X988-A52 11 180-9340 12 8T-8737 ACCESSORY TABLE PART NAME P/N PLUG AS

A-C4 CLR-GA WIRE NAME POS TERM/PLUG WH-18 G828-A38 1 180-9340 GN-18 G829-A43 2 180-9340 GY-18 994-A10 3 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

A-C5 CLR-GA WIRE NAME POS TERM/PLUG WH-18 G828-A40 1 180-9340 GN-18 G829-A42 2 180-9340 GY-18 R747-A6 3 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

A-C6 CLR-GA WIRE NAME POS TERM/PLUG WH-18 G828-A39 1 180-9340 GN-18 G829-A41 2 180-9340 PK-18 R746-A20 3 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

A-C7 CLR-GA WIRE NAME POS TERM/PLUG BU-18 E965-A48 1 180-9340 YL-18 E966-A49 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

A-C8 CLR-GA WIRE NAME POS TERM/PLUG BK-18 E963-A27 1 180-9340 WH-18 E964-A26 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

A-C9 CLR-GA WIRE NAME POS TERM/PLUG BU-18 C967-A15 1 180-9340 PK-18 G833-A45 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

ENGINE COOLANT DIVERTER SOLENOID VALVE A-C14

A-C10 CLR-GA WIRE NAME POS TERM/PLUG YL-18 F421-A13 1 180-9340 PK-18 G833-A46 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

A-C11 CLR-GA WIRE NAME POS TERM/PLUG BU-18 995-A12 1 180-9340 PK-18 G833-A44 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

PAINT/PRO WEDGE

INTAKE VALVE ACTUATION PRESSURE SOLENOID VALVE A-C15

CLR-GA WIRE NAME POS TERM/PLUG WH-18 G856-A8 1 180-9340 YL-18 G857-A9 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

BOOST PRESSURE SENSOR A-C6

SECONDARY ENGINE SPEED/TIMING SENSOR (CAMSHAFT) A-C7

INTAKE MANIFOLD AIR TEMPERATURE SENSOR A-C9

J-C3 CLR-GA WIRE NAME POS TERM/PLUG YL-16-NW T958-J2 1 GY-16-NW T858-J14 2 ACCESSORY TABLE QTY PART NAME P/N 1 CONNECTOR AS 7E-6513 220 TUBE 112-8144

J-C6 CLR-GA WIRE NAME POS TERM/PLUG BU-16-NW X983-J7 A 154-2389 BR-16-NW X987-J20 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769

J-C8 CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW K737-J10 A 154-2389 BU-16-NW K739-J17 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769

INTAKE VALVE ACTUATOR 2 J-C7

J-S3 (X987 BR-16-NW)

J-S4 (K739 BU-16-NW)

Harness 321-4323 Connector and Splice Locations

J-S1 (T858 GY-16-NW)

INTAKE VALVE ACTUATOR 1 J-C6

CYLINDER NUMBER LABEL

J-S2 (T859 WH-16-NW)

INJECTOR 4 J-C5

INJECTOR 1 J-C2

J-C9 CLR-GA WIRE NAME POS TERM/PLUG GN-16-NW K738-J11 A 154-2389 BU-16-NW K739-J18 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769

INJECTOR 2 J-C3

AIR SHUTOFF A-C16

AIR SHUTOFF SWITCH A-C17

A-S1 (G828 WH-18)

A-S7 (386 PK-18)

A-S3 (G833 PK-18)

Connector Tables for Harness 321-4324

A-S4 (H807 YL-18) A-S2 (G829 GN-18)

PRIMARY ENGINE SPEED/TIMING SENSOR (CRANKSHAFT) A-C8

ENGINE OIL PRESSURE SENSOR A-C4

ATMOSPHERIC PRESSURE SENSOR A-C5

A-C17 (SPECIFIC TO HARNESS 243-2321 ONLY) CLR-GA WIRE NAME POS TERM/PLUG PK-18 386-A60 1 180-9339 2 8T-8737 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS

J-C7 CLR-GA WIRE NAME POS TERM/PLUG OR-16-NW X985-J8 A 154-2389 BR-16-NW X987-J19 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769

J-C4 CLR-GA WIRE NAME POS TERM/PLUG BP-16-NW T959-J3 1 WH-16-NW T859-J16 2 ACCESSORY TABLE QTY PART NAME P/N 1 CONNECTOR AS 7E-6513 220 TUBE 112-8144

FUEL TEMPERATURE SENSOR A-C10

INTAKE VALVE ACTUATION PRESSURE SENSOR A-C13

J-C2 CLR-GA WIRE NAME POS TERM/PLUG PU-16-NW T957-J1 1 GY-16-NW T858-J13 2 ACCESSORY TABLE QTY PART NAME P/N 1 CONNECTOR AS 7E-6513 220 TUBE 112-8144

FRONT VALVE COVER CONNECTOR J-C1

HARNESS 243-2321 ONLY

A-C14 CLR-GA WIRE NAME POS TERM/PLUG BU-18 T855-A34 1 180-9340 YL-18 H807-A35 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

CLR-GA WIRE NAME POS TERM/PLUG PK-18 386-A59 1 180-9340 BU-18-HV K739-A58 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

A-S6 (K739 BU-16-HV)

J-C5 CLR-GA WIRE NAME POS TERM/PLUG BU-16-NW T960-J4 1 WH-16-NW T859-J15 2 ACCESSORY TABLE QTY PART NAME P/N 1 CONNECTOR AS 7E-6513 220 TUBE 112-8144

INJECTOR 3 J-C4

A-C13 CLR-GA WIRE NAME POS TERM/PLUG BR-18 G826-A21 1 180-9340 BU-18 G827-A50 2 180-9340 OR-18 T853-A11 3 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

A-C16 (SPECIFIC TO HARNESS 243-2321 ONLY)

REAR VALVE COVER CONNECTOR A-C3

A-S5 (K739 BN-16-HV)

ENGINE COOLANT TEMPERATURE SENSOR A-C11

A-C15 CLR-GA WIRE NAME POS TERM/PLUG GY-18 T852-A32 1 180-9340 YL-18 H807-A53 2 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

FRONT VALVE COVER CONNECTOR A-C2

J-C1 CLR-GA WIRE NAME POS TERM/PLUG PU-16-NW T957-J1 1 180-9339 YL-16-NW T958-J2 2 180-9339 BR-16-NW T959-J3 3 180-9339 BU-16-NW T960-J4 4 180-9339 GY-16-NW T858-J5 5 180-9339 WH-16-NW T859-J6 6 180-9339 BU-16-NW X983-J7 7 180-9339 OR-16-NW X985-J8 8 180-9339 BR-16-NW X987-J9 9 180-9339 BR-16-NW K737-J10 10 180-9339 GN-16-NW K738-J11 11 180-9339 BU-16-NW K739-J12 12 180-9339 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS

Harness 243-2321,248-4233 & 263-9001 Connector and Splice Locations

TIMING CALIBRATION (TC) PROBE CONNECTOR A-C12

ENGINE CONTROL MODULE A-C1

E-C1 CLR-GA WIRE NAME POS TERM/PLUG 1 180-9339 BR-16-NW K737-E1 2 180-9339 BU-16-NW K739-E2 GN-16-NW T961-E3 3 180-9339 4 180-9339 WH-16-NW T962-E4 5 180-9339 OR-16-NW T860-E5 YL-16-NW X986-E6 6 180-9339 7 180-9339 BR-16-NW X984-E7 8 180-9339 WH-16-NW T856-E8 GN-16-NW T857-E9 9 180-9339 OR-16-NW X989-E10 10 180-9339 11 180-9339 PU-16-NW X988-E11 12 180-9339 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS

E-C5 CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW X984-E7 A 154-2389 OR-16-NW X989-E12 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769 E-C6 CLR-GA WIRE NAME POS TERM/PLUG WH-16-NW T856-E8 A 154-2389 PU-16-NW X988-E15 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769 E-C7 CLR-GA WIRE NAME POS TERM/PLUG GN-16-NW T857-E9 A 154-2389 PU-16-NW X988-E14 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769 E-C8 CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW K737-E1 A 154-2389 BU-16-NW K739-E2 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769

INTAKE VALVE ACTUATOR 5 E-C6

REAR VALVE COVER CONNECTOR E-C1

E-S2 (X989 OR-16-NW)

E-S3 (X988 PU-16-NW)

Harness 321-4324 Connector and Splice Locations

INTAKE VALVE ACTUATOR 4 E-C5

E-S1 (T860 OR-16-NW)

INJECTOR 6 E-C3

INJECTOR 5 E-C2

INTAKE VALVE ACTUATOR 3 E-C4

(Dimensions: 39 inches 28 inches)

CLR-GA BU-18 PK-18

Harness And Wire Electrical Schematic Symbols

RENR9523-04 December 2010

A-C9 WIRE NAME POS TERM/PLUG C967-A15 1 180-9340 G833-A45 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG AS

30 Page,

A-C2 CLR-GA WIRE NAME POS TERM/PLUG PU-16-HV T957-A16 1 180-9340 YL-16-HV T958-A17 2 180-9340 BR-16-HV T959-A18 3 180-9340 BU-16-HV T960-A19 4 180-9340 GY-16-HV T858-A23 5 180-9340 WH-16-HV T859-A24 6 180-9340 BU-16-HV X983-A7 7 180-9340 OR-16-HV X985-A14 8 180-9340 BR-16-HV X987-A37 9 180-9340 BR-16-HV K737-A54 10 180-9340 GN-16-HV K738-A5 11 180-9340 BU-16-HV K739-A56 12 180-9340 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG AS

RENR9523-04

CLR-GA GN-16-HV

A-C1 WIRE NAME POS TERM/PLUG K738-A5 1 180-9340 2 T852-A32 3 180-9340 4 T855-A34 5 180-9340 6 8T-8737 7 K737-A4 8 180-9340 9 10 8T-8737 11 8T-8737 12 8T-8737 995-A12 13 180-9340 K739-A3 14 180-9340 R746-A20 15 180-9340 16 8T-8737 G829-A2 17 180-9340 18 8T-8737 19 8T-8737 20 8T-8737 21 8T-8737 22 8T-8737 23 8T-8737 24 8T-8737 E963-A27 25 180-9340 G856-A8 26 180-9340 27 8T-8737 994-A10 28 180-9340 29 8T-8737 G833-A47 30 180-9340 31 8T-8737 32 8T-8737 33 8T-8737 34 8T-8737 E964-A26 35 180-9340 G857-A9 36 180-9340 37 8T-8737 38 8T-8737 39 8T-8737 40 8T-8737 41 8T-8737 42 8T-8737 43 8T-8737 44 8T-8737 45 E966-A49 46 180-9340 E965-A48 47 180-9340 48 8T-8737 49 8T-8737 50 8T-8737 51 8T-8737 52 X988-A52 53 180-9340 G827-A50 54 180-9340 55 8T-8737 C967-A15 56 180-9340 R747-A6 57 180-9340 58 8T-8737 59 8T-8737 60 8T-8737 X989-A51 61 180-9340 F421-A13 62 180-9340 63 8T-8737 64 8T-8737 65 8T-8737 66 8T-8737 67 8T-8737 68 8T-8737 69 70 8T-8737 71 8T-8737 G828-A1 72 180-9340 73 8T-8737 T853-A11 74 180-9340 75 8T-8737 76 X987-A37 77 180-9340 78 8T-8737 H807-A33 79 180-9340 G826-A21 80 180-9340 81 8T-8737 82 8T-8737 83 8T-8737 84 8T-8737 85 8T-8737 86 8T-8737 87 8T-8737 88 8T-8737 89 8T-8737 90 8T-8737 91 8T-8737 92 8T-8737 93 8T-8737 94 8T-8737 95 8T-8737 96 8T-8737 97 8T-8737 98 8T-8737 T860-A25 99 180-9340 T857-A36 100 180-9340 X986-A22 101 180-9340 T856-A31 102 180-9340 X984-A30 103 180-9340 T858-A23 104 180-9340 T962-A29 105 180-9340 T959-A18 106 180-9340 T961-A28 107 180-9340 T960-A19 108 180-9340 109 8T-8737 110 8T-8737 X983-A7 111 180-9340 112 X985-A14 113 180-9340 114 T859-A24 115 180-9340 T957-A16 116 180-9340 117 T958-A17 118 180-9340 119 120 8T-8737 ACCESSORY TABLE PART NAME P/N PLUG AS

INTAKE VALVE ACTUATION PRESSURE SENSOR 223-0099

INTAKE VALVE ACTUATION PRESSURE SENSOR 224-4535

A-C13 2304013 G826-A21 BR-18 G827-A50 BU-18 T853-A11 OR-18

T957-J1 PU-16-NW T858-J13 GY-16-NW AIR INLET SHUTOFF RELAY (N/O) 241-8371 NOTE H

AIR INLET SHUTOFF SOLENOID 213-1626 NOTE H

A-C13 3E3370 A G826-A21 BR-18 B G827-A50 BU-18 C T853-A11 OR-18

OR-16 YL-16 GN-16

J-C2 7E6513

HARNESS 243-1069

A-C13 2304013 1 G826-A21 BR-18 2 G827-A50 BU-18 3 T853-A11 OR-18

T958-J2 YL-16-NW T858-J14 GY-16-NW

A-C16 1552269

A-C17 3E-3364

TOP VIEW A-C18 155-2269

INTAKE VALVE ACTUATION PRESSURE SOLENOID VALVE 236-9837(24V)

RD-16 RD-16

ENGINE COOLANT DIVERTER SOLENOID VALVE 240-6822(24V)

T957-J1 PU-16-NW T958-J2 YL-16-NW T959-J3 BR-16-NW T960-J4 BU-16-NW J-S1 T858-J5 GY-16-NW T858-J13 GY-16-NW T858-J14 GY-16-NW

MANUAL AIR INLET SHUTOFF SWITCH

T859-J6 WH-16-NW

INTAKE VALVE ACTUATOR 2

STARTER MOTOR

AIR SHUTOFF CIRCUIT

T859-J15 WH-16-NW T859-J16 WH-16-NW

MANUAL AIR INLET SHUTOFF SWITCH CONNECTOR

INJECTOR 3

B-C1 3E3364

- 12V +

RD-16 RD-16

ENGINE COOLANT DIVERTER SOLENOID VALVE 240-6822(24V)

A-C2 1552252

B-C2 B-C1 J-C9 3E3364 7E6513 1552269 1 A K737-B1 BR-16 K738-J11 GN-16-NW 2 B K739-B2 BU-16 K739-J18 BU-16-NW

A-C11 2304011 SIGNAL GROUND

T960-J4 BU-16-NW T859-J15 WH-16-NW

SIGNAL GROUND

T957-J1 PU-16-NW T958-J2 YL-16-NW T959-J3 BR-16-NW T960-J4 BU-16-NW T858-J5 GY-16-NW T859-J6 WH-16-NW X983-J7 BU-16-NW X985-J8 OR-16-NW X987-J9 BR-16-NW K737-J10 BR-16-NW K738-J11 GN-16-NW K739-J12 BU-16-NW

ENGINE BLOCK

A-C3 1552252

SIGNAL GROUND

INTAKE MANIFOLD AIR TEMPERATURE SENSOR 130-9811

K737-A55 K739-A57 T961-A28 T962-A29 T860-A25 X986-A22 X984-A30 T856-A31 T857-A36 X989-A51 X988-A52

A-C9 2304011 1 C967-A15 BU-18 2 G833-A45 PK-18

BR-16-HV BU-16-HV GN-16-HV WH-16-HV OR-16-HV YL-16-HV BR-16-HV WH-16-HV GN-16-HV OR-16-HV PU-16-HV

X986-E6 YL-16-NW X984-E7 BR-16-NW T856-E8 WH-16-NW T857-E9 GN-16-NW E-S2 X989-E13 X989-E10 OR-16-NW X989-E12 E-S3 X988-E14 X988-E11 PU-16-NW X988-E15

14 AWG GXL

14 AWG GXL

14 AWG GXL

F713-OR L901-GY G838-BR G839-BU G840-PU C977-BU E716-GY G834-PU G835-OR G933-YL L994-YL 659-PK K998-BU G880-PK G808-BU G809-GN K990-GN C978-BR C974-PU C973-GN 450-YL 451-BR E717-GN E971-GN A249-BK

C978-BR C979-OR

C978-BR C979-OR SET/RESUME SWITCH

H795-PK

SERVICE BRAKE PEDAL POSITION SWITCH N/C C992-PU H795-PK

C992-PU

C979-OR C992-PU G844-PK G842-GY 101-RD C983-WH K900-YL

E-C1 2908858 1 2 3 4 5 6 7 8 9 10 11 12

T961-E3 GN-16-NW T860-E17 OR-16-NW

C975-WH

C975-WH

CRUISE CONTROL ON/OFF SWITCH

INTAKE VALVE ACTUATOR 3

RETARDER SOLENOID ON/OFF SWITCH CLUTCH PEDAL POSITION SWITCH N/C H795-PK

INTAKE VALVE ACTUATOR 4

E716-GY

H795-PK

HI LO MED HI

C977-BU

A/C HIGH PRESSURE SWITCH N/C H795-PK

INJECTOR 5 ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN +8 V ACCELERATOR PEDAL POSITION

E-C6 1539693 NOTE X A T856-E8 WH-16-NW B X988-E15 PU-16-NW

PU-16-NW PU-16-NW

K737-E1 BR-16-NW K739-E2 BU-16-NW T961-E3 GN-16-NW T962-E4 WH-16-NW T860-E5 OR-16-NW X986-E6 YL-16-NW X984-E7 BR-16-NW T856-E8 WH-16-NW T857-E9 GN-16-NW X989-E10 OR-16-NW X988-E11 PU-16-NW

C977-BU

K999-GN

ACCELERATOR PEDAL POSITION SENSOR

INTAKE VALVE ACTUATOR 5

K980-PK C975-WH K982-YL

TWISTED PAIRS E971-GN

E971-GN NOTE C NOTE F

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

OR-16-NW OR-16-NW

E717-GN

(PEDAL RELEASED POSITION)

E-C2 7E6513

PASSIVE MAGNETIC VEHICLE SPEED SENSOR

B H795-PK BK A C985-BU RD C C986-BR WH J403 P403

G808-BU G809-GN

COOLING FAN SOLENOID

G881-BU 229-BK G882-WH 229-BK C986-BR 229-BK G845-PU

G808-BU G809-GN

ARC SUPPRESSOR

H795-PK C985-BU C986-BR G837-YL

J906-BR

INPUT #14 INPUT SENSOR RETURN #1(NOTE L) OUTPUT #6 OUTPUT #7 OUTPUT #8 CLUTCH PEDAL POSITION SWITCH RETARDER SOLENOID LOW/HI SWITCH INPUT #15 NEGATIVE INPUT #15 POSITIVE INPUT #10 INPUT #9 CHECK ENGINE LAMP WARNING LAMP OUTPUT #1 OUTPUT #9 VEHICLE SPEED IN POSITIVE(NOTE F) VEHICLE SPEED IN NEGATIVE J1939 DATA LINK NEGATIVE SET SPEEDOMETER POSITIVE SPEEDOMETER NEGATIVE TACHOMETER POSITIVE TACHOMETER NEGATIVE RETARDER SOLENOID MED/HI SWITCH INPUT #11 J1939 DATA LINK SHIELD RESUME SERVICE BRAKE PEDAL POSITION SWITCH INPUT #7 INPUT #5 UNSWITCHED +BATTERY ENGINE COOLANT LEVEL NORMAL J1939 DATA LINK POSITIVE UNSWITCHED +BATTERY UNSWITCHED +BATTERY ENGINE COOLANT LEVEL LOW INPUT #1 INPUT #2 CRUISE CONTROL ON/OFF SWITCH INPUT #3 INPUT #12

E-C3 7E6513 T962-E4 WH-16-NW T860-E16 OR-16-NW

INJECTOR 6

E-C7 1539693 NOTE X A T857-E9 GN-16-NW B X988-E14 PU-16-NW

REAR VALVE COVER CONNECTOR

A-C9 1552269 1 C967-A15 BU-18 2 G833-A45 PK-18

SIGNAL GROUND

C973-GN

H795-PK

E-C5 1539693 NOTE X A X984-E7 BR-16-NW B X989-E12 OR-16-NW

K737-E1 BR-16-NW K739-E2 BU-16-NW T961-E3 GN-16-NW T962-E4 WH-16-NW E-S1 T860-E16 OR-16-NW T860-E5 OR-16-NW T860-E17 OR-16-NW

FRONT VALVE COVER CONNECTOR

HARNESS 243-1069

INTAKE MANIFOLD AIR TEMPERATURE SENSOR 234-5013

SIGNAL-

INJECTOR 4

E-C4 1539693 NOTE X A X986-E6 YL-16-NW B X989-E13 OR-16-NW

A-C11 1552269 ENGINE COOLANT TEMPERATURE SENSOR 130-9811

SIGNAL+

C974-PU C973-GN

C974-PU

TO CHASSIS J1939 DATALINK

J-C5 7E6513

J-C1 290-8858

T957-A16 PU-16-HV T958-A17 YL-16-HV T959-A18 BR-16-HV T960-A19 BU-16-HV T858-A23 GY-16-HV T859-A24 WH-16-HV X983-A7 BU-16-HV X985-A14 OR-16-HV X987-A37 BR-16-HV K737-A54 BR-16-HV K738-A5 GN-16-HV K739-A56 BU-16-HV

HARNESS 243-1069

ENGINE COOLANT TEMPERATURE SENSOR 234-5012

NOTES B AND E TACHOMETER

SIGNAL-

(PEDAL RELEASED POSITION)

T855-A34 BU-18 H807-A35 YL-18

GN-16 GN-16

SIGNAL+

E793-BU E794-YL A249-BK K990-GN K900-YL J906-BR

A-C14 1552269

ENGINE COOLANT DIVERTER SOLENOID VALVE 240-6825(12V)

NOTES B AND E SPEEDOMETER

P1 1607689 G879-OR 993-BR C985-BU H795-PK G843-OR G841-GN E794-YL E793-BU E718-PK G837-YL E991-GY G836-WH

L994-YL 659-PK

- 12V +

BATTERY 3 BATTERY 2 BATTERY 1

B-C2 7E6513

K737-B1 BR-16 K739-B2 BU-16

- 12V +

K737-J10 BR-16-NW K738-J11 GN-16-NW J-S4 K739-J18 BU-16-NW K739-J12 BU-16-NW K739-J17 BU-16-NW

LEFT VIEW

NOTE D'NOTE D

K737-J10 BR-16-NW K739-J17 BU-16-NW

TWISTED PAIRS

L994-YL

WARNING LAMP

ALTERNATOR

J-C8 1552269

X983-J7 BU-16-NW X985-J8 OR-16-NW J-S3 X987-J9 BR-16-NW X987-J20 BR-16-NW X987-J19 BR-16-NW

T855-A34 BU-18 H807-A35 YL-18

GN-16 GN-16

CHECK ENGINE LAMP

INJECTOR 2

T959-J3 BR-16-NW T859-J16 WH-16-NW

TO +BATTERY

T852-A32 GY-18 H807-A53 YL-18

A-C14 1552269

ENGINE COOLANT DIVERTER SOLENOID VALVE 240-7339(12V)

TO +BATTERY

OFF ON START

J-C4 7E6513

GN-16 GN-16

TO VEHICLE COMPONENTS

KEY SWITCH

INTAKE VALVE ACTUATOR 1

J-C7 1539693 X985-J8 OR-16-NW X987-J19 BR-16-NW

AIR INLET SHUTOFF SOLENOID

AIR INLET SHUTOFF RELAY

MOMENTARY PUSHBUTTON (NO)

A-C15 1552269 RD-16 RD-16

J-C3 7E6513

HARNESS 248-4233

INTAKE VALVE ACTUATION PRESSURE SOLENOID VALVE 231-3269(12V)

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS N/O RELAY

X983-J7 BU-16-NW X987-J20 BR-16-NW

INTAKE VALVE ACTUATION PRESSURE SENSOR 248-2168

INJECTOR 1

J-C6 1539693 TO +BATTERY

RD-12 211-7888 NOTE H

INTAKE VALVE ACTUATOR 6

E-C8 B-C1 B-C2 1539693 3E3364 7E6513 NOTE X 1 A K737-E1 BR-16-NW K737-B1 BR-16 2 B K739-E2 BU-16-NW K739-B2 BU-16

HARNESS 243-1069

FUEL TEMPERATURE SENSOR 234-5013

SIGNAL GROUND

SIGNAL GROUND

FUEL TEMPERATURE SENSOR 130-9811

K737-A54 BR-16-HV K737-A55 BR-16-HV

A-C10 230-4011 1 F421-A13 YL-18 2 G833-A46 PK-18

K739-A56 BU-16-HV K739-A57 BU-16-HV K739-A58 BU-16-HV

A-C10 1552269 1 F421-A13 YL-18 2 G833-A46 PK-18

A-C12 1552269 1 G856-A8 WH-18 2 G857-A9 YL-18

(Dimensions: 39 inches x 28 inches)

SIGNALSIGNAL+

BK-18 WH-18

BK-18 WH-18

A-C8 1552269 1 E963-A27 BK-18 2 E964-A26 WH-18

E965-A48 BU-18 E966-A49 YL-18

BOOST PRESSURE SENSOR 249-0096

BOOST PRESSURE SENSOR 239-3478

OR-18 YL-18 GN-18

H807-A35 YL-18 H807-A53 YL-18 G833-A44 PK-18 G833-A46 PK-18 G833-A45 PK-18

A-C6 2370227 1 G828-A39 WH-18 2 G829-A41 GN-18 3 R746-A20 PK-18

G829-A42 GN-18 G829-A43 GN-18 G829-A41 GN-18

HARNESS 243-1069

G829-A42 GN-18 G829-A41 GN-18 G829-A43 GN-18

A-C6 2370227 1 G828-A39 WH-18 2 G829-A41 GN-18 3 R746-A20 PK-18

ATMOSPHERIC PRESSURE SENSOR 194-6722

G828-A39 WH-18 G828-A40 WH-18 G828-A38 WH-18

G828-A39 WH-18 G828-A40 WH-18 G828-A38 WH-18

HARNESS 243-1069

ATMOSPHERIC PRESSURE SENSOR 248-2162

G829-A2 GN-18

E963-A27 BK-18 G856-A8 WH-18 994-A10 GY-18 G833-A47 PK-18

E966-A49 YL-18 E965-A48 BU-18 H807-A33 YL-18

X988-A52 PU-16 G827-A50 BU-18

G833-A47 PK-18

C967-A15 BU-18 R747-A6 GY-18

X989-A51 OR-16 F421-A13 YL-18

G829-A2 GN-18

G829-A2 GN-18

G828-A1 WH-18 T853-A11 OR-18

H807-A33 YL-18 G826-A21 BR-18

G829-A2 GN-18

HARNESS 248-4233

A-C5 2304013 1 G828-A40 WH-18 2 G829-A42 GN-18 3 R747-A6 GY-18

A-C5 3E3370 A G828-A40 WH-18 B G829-A42 GN-18 C R747-A6 GY-18

OR-18 YL-18 GN-18

X987-A37 BR-16

G829-A41 GN-18 G829-A42 GN-18 G829-A43 GN-18

K737-A4 BR-16-HV

HARNESS 243-1069

HARNESS 248-4233

ATMOSPHERIC PRESSURE SENSOR 249-0094

T855-A34 BU-18 386-A61 PK-18

G856-A8 WH-18 G857-A9 YL-18 T853-A11 OR-18 G826-A21 BR-18 G827-A50 BU-18 995-A12 BU-18 F421-A13 YL-18 C967-A15 BU-18 T852-A32 GY-18 T855-A34 BU-18

A-C6 155-2267 A G828-A39 WH-18 B G829-A41 GN-18 C R746-A20 PK-18

BOOST PRESSURE SENSOR 248-2165

T852-A32 GY-18

E964-A26 WH-18 G857-A9 YL-18

P401 1552269 PRIMARY ENGINE E963-A27 BK-18 SPEED/TIMING SENSOR SIGNAL- 1 2 SIGNAL+ E964-A26 WH-18 (CRANKSHAFT) 191-8303 HARNESS 243-1069

30 Page,

RENR9523-04

PRIMARY ENGINE SPEED/TIMING SENSOR (CRANKSHAFT) 201-6615

A-C7 1552269 SIGNALSIGNAL+

K739-A3 BU-16-HV

K738-A5 GN-16-HV T856-A31 WH-16-HV T857-A36 GN-16-HV T858-A23 GY-16-HV T860-A25 OR-16-HV T957-A16 PU-16-HV T958-A17 YL-16-HV T959-A18 BR-16-HV T960-A19 BU-16-HV T961-A28 GN-16-HV T962-A29 WH-16-HV X983-A7 BU-16-HV X984-A30 BR-16-HV X985-A14 OR-16-HV X986-A22 YL-16-HV X987-A37 BR-16-HV X988-A52 PU-16-HV T859-A24 WH-16-HV X989-A51 OR-16-HV

HARNESS 243-2321 & 248-4233 ONLY

SECONDARY ENGINE SPEED/TIMING SENSOR (CAMSHAFT) 201-6616

A-C1 2274002 P2/J2 K738-A5 GN-16

K737-A4 BR-16-HV

A-S7 386-A59 PK-18 386-A61 PK-18 386-A60 PK-18 HARNESS 243-1069 ONLY

HARNESS 243-1069

TIMING CALIBRATION(TC) PROBE CONNECTOR

ECM MOUNTING BOLT

G828-A1 WH-18

T860-A25 T857-A36 X986-A22 T856-A31 X984-A30 T858-A23 T962-A29 T959-A18 T961-A28 T960-A19

G828-A1 WH-18

HARNESS 243-1069

A-C5 2304013 1 G828-A40 WH-18 2 G829-A42 GN-18 3 R747-A6 GY-18

G828-A39 WH-18 G828-A40 WH-18 G828-A38 WH-18

HARNESS 248-4233

G828-A1 WH-18 X983-A7 BU-16

HARNESS 248-4233

ENGINE OIL PRESSURE SENSOR 249-0098

ATMOSPHERIC PRESSURE SENSOR 194-6725

OR-18 YL-18 GN-18

A-C4 2370227 A G828-A38 WH-18 B G829-A43 GN-18 C 994-A10 GY-18

X985-A14 OR-16 T859-A24 WH-16 T957-A16 PU-16

A-C4 3E3370 G828-A40 WH-18 G829-A42 GN-18 R747-A6 GY-18

OR-16 GN-16 YL-16 WH-16 BR-16 GY-16 WH-16 BR-16 GN-16 BU-16

T958-A17 YL-16

ECM GROUND STRAP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

RETARDER SOLENOID LOW/HI INTAKE VALVE ACTUATOR OIL VALVE COOLANT DIVERTER SOLENOID VALVE AIR SHUTOFF RETARDER SOLENOID MED/HI

ENGINE COOLANT TEMPERATURE RETARDER COMMON BOOST PRESSURE SENSOR PRESSURE SENSOR RETURN

SECONDARY ENGINE SPEED/TIMING SENSOR (CAMSHAFT) A-C7

BOOST PRESSURE SENSOR A-C6

INTAKE MANIFOLD AIR TEMPERATURE SENSOR A-C9

FRONT VALVE COVER CONNECTOR A-C2

REAR VALVE COVER CONNECTOR A-C3

COLOR ABBREVIATIONS

INTAKE VALVE ACTUATION PRESSURE SENSOR A-C13

PRIMARY ENGINE SPEED/TIMINGTIMING CALIBRATION PROBE(+) ENGINE OIL PRESSURE SENSOR TEMPERATURE SENSOR COMMON

INTAKE VALVE ACTUATION PRESSURE SOLENOID VALVE A-C15

ENGINE COOLANT DIVERTER SOLENOID VALVE A-C14

PRIMARY ENGINE SPEED/TIMING+ TIMING CALIBRATION PROBE(-)

TIMING CALIBRATION (TC) PROBE CONNECTOR A-C12

SECONDARY ENGINE SPEED/TIMING+ SECONDARY ENGINE SPEED/TIMING-

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

INTAKE VALVE ACTUATOR 5&6 IVA OIL SENSOR COMMON

DESCRIPTION CIRCUIT CONNECTED

INTAKE MANIFOLD AIR TEMPERATURE ATMOSPHERIC PRESSURE

CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE

INTAKE VALVE ACTUATOR 3&4 FUEL TEMPERATURE

INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR H#

CIRCUIT GROUPING DESIGNATION

PRESSURE SENSOR SUPPLY +5V

ATCH WIRE,

COMPONENT

INTAKE VALVE ACTUATION OIL PRESSURE

CIRCUIT CONNECTED

INTAKE VALVE ACTUATOR 1&2 CDV & IVA OIL VALVE RETURN IVA OIL PRESSURE SENSOR +5V

SPLICE BLADE,

RING OR SCREW TERMINAL

ENGINE COOLANT TEMPERATURE SENSOR A-C11 J1

(+) BATTERY (+) BATTERY SWITCHED STARTING CIRCUIT

INJECTOR 5&6 SUPPLY INTAKE VALVE ACTUATOR INTAKE VALVE ACTUATOR INTAKE VALVE ACTUATOR INTAKE VALVE ACTUATOR INJECTOR 1&2 SUPPLY INJECTOR 6 RETURN INJECTOR 3 RETURN INJECTOR 5 RETURN INJECTOR 4 RETURN

6 3 5 4

RETURN RETURN RETURN RETURN

ENGINE CONTROL MODULE (ECM)

PRIMARY ENGINE SPEED/TIMING SENSOR (CRANKSHAFT) A-C8 TIMING CALIBRATION PORT

FUEL TEMPERATURE SENSOR A-C10

ATMOSPHERE PRESSURE SENSOR A-C5

SENSOR / ACTUATOR SUPPLY SIGNAL TO ECM CONTROL (POSITIVE) FROM ECM CONTROL (NEGATIVE) FROM ECM

ENGINE OIL PRESSURE SENSOR A-C4

CAT DATA LINK HIGHWAYS

A-C1 ECM P2/J2

INTAKE VALVE ACTUATOR 1 RETURN INTAKE VALVE ACTUATOR 2 RETURN

LEFT SIDE VIEW

INJECTOR 3&4 SUPPLY INJECTOR 1 RETURN

RIGHT SIDE VIEW

Related Electrical Service Manuals Title Form Number

INJECTOR 2 RETURN

Troubleshooting

RENR5088

Systems Operation / Testing and Adjusting

SENR9692

HARNESS 243-1069

ENGINE OIL PRESSURE SENSOR 248-2167

A-C4 2370227 1 G828-A38 WH-18 2 G829-A43 GN-18 3 994-A10 GY-18

Diagnostic Code Listing

3E-3370

PID-FMI

160-7689

HARNESS 248-4233

155-2267

7E-6513

Wire 1 A

230-4011

THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY ENGINE (S/N: MXS1-UP,

NXS1-UP,

AND RKS1-UP) Part Number: 267-4805 Chg00

230-4013

Description

Flash Codes

PID-FMI

Description

Flash Codes

PID-FMI

Description

No Diagnostic Codes Detected

0084-00

Vehicle Overspeed Warning

0111-11

Very Low Coolant Level

0001-05

Cylinder #1 Injector current low

0084-01

Vehicle Speed loss of signal

0111-14

Low Coolant Level Warning

Flash Codes

PID-FMI

0283-05

Description Intake Valve Actuation System Oil Pressure Solenoid current low Intake Valve Actuation System Oil Pressure Solenoid current high

Flash Codes 97 97

0001-06

Cylinder #1 Injector current high

0084-02

Vehicle Speed signal invalid

0121-05

Low/High Retarder current low

0283-06

0002-05

Cylinder #2 Injector current low

0084-08

Vehicle Speed signal out of range

0121-06

Low/High Retarder current high

0283-07

Intake Valve Actuation Oil Pressure not responding

0002-06

Cylinder #2 Injector current high

0084-10

Vehicle Speed signal rate of change

0122-05

Med/High Retarder current low

0284-05

Engine Coolant Diverter current low

0003-05

Cylinder #3 Injector current low

0084-14

Quick Stop Occurrence

0284-06

Engine Coolant Diverter current high

0003-06

Cylinder #3 Injector current high

0091-08

Throttle Position Invalid

0285-05

Intake Valve Actuator #1 current low

0004-05

Cylinder #4 Injector current low

0091-13

0004-06

Cylinder #4 Injector current high

0100-01

0005-05

Cylinder #5 Injector current low

0100-03

0005-06

Cylinder #5 Injector current high

0100-04

0006-05

Cylinder #6 Injector current low

0100-11

0006-06

Cylinder #6 Injector current high

0022-11

Primary to Secondary Engine Speed Calibration

0022-13

Engine Speed Signal Calibration Not Performed

0122-06

Med/High Retarder current high

0166-14

Rated Engine Power Special Instructions

Throttle Position out of calibration

0168-01

Low ECM Battery Power

0285-06

Intake Valve Actuator #1 current high

Low Oil Pressure Warning

0171-03

Ambient Air Temperature voltage high

0285-07

Intake Valve Actuator #1 not responding

Oil Pressure voltage high

0171-04

Ambient Air Temperature voltage low

0286-05

Intake Valve Actuator #2 current low

Oil Pressure voltage low

0171-11

Ambient Air Temperature Data Lost

0286-06

Intake Valve Actuator #2 current high

Very Low Oil Pressure

0174-00

High Fuel Temperature Warning

0286-07

Intake Valve Actuator #2 not responding

0102-03

Boost Pressure voltage high

0174-03

Fuel Temperature voltage high

0287-05

Intake Valve Actuator #3 current low

0102-04

Boost Pressure voltage low

0174-04

Fuel Temperature voltage low

0287-06

Intake Valve Actuator #3 current high

0105-00

High Intake Manifold Air Temperature Warning

0190-00

Engine Overspeed Warning

0287-07

Intake Valve Actuator #3 not responding

PTO Throttle signal invalid

0105-03

Intake Manifold Air Temperature voltage high

0190-08

Primary Engine Speed Loss of Signal

0288-05

Intake Valve Actuator #4 current low

PTO Throttle out of calibration

0105-04

Intake Manifold Air Temperature voltage low

0191-07

Transmission Not Responding

0288-06

Intake Valve Actuator #4 current high

0105-11

Very High Intake Manifold Air Temperature

0224-11

Theft Deterrent Active

0288-07

Intake Valve Actuator #4 not responding

0041-04

0108-03

Barometric Pressure voltage high

0224-14

Theft Deterrent Active with Engine Cranking

0289-05

Intake Valve Actuator #5 current low

0043-02

Key Switch Fault

0108-04

Barometric Pressure voltage low

0231-02

J1939 Data Incorrect

0289-06

Intake Valve Actuator #5 current high

0054-05

Auxiliary Output #06 current low

0110-00

High Coolant Temperature Warning

0231-12

J1939 Device Not Responding

0289-07

Intake Valve Actuator #5 not responding

0054-06

Auxiliary Output #06 current high

0110-03

Coolant Temperature voltage high

0232-03

0290-05

Intake Valve Actuator #6 current low

0055-05

Auxiliary Output #07 current low

0110-04

Coolant Temperature voltage low

0232-04

0290-06

Intake Valve Actuator #6 current high

0055-06

Auxiliary Output #07 current high

0110-11

Very High Coolant Temperature

0246-11

Brake Pedal Switch #1 Fault

0290-07

Intake Valve Actuator #6 not responding

0064-08

Secondary Engine Speed loss of signal

0111-01

Low Coolant Level Warning

0247-11

Brake Pedal Switch #2 Fault

0385-01

Low Intake Valve Actuation System Oil Pressure

0071-00

Idle Shutdown Override

0111-02

Coolant Level signal invalid

0252-11

Engine Software Incorrect

0385-03

Intake Valve Actuation System Oil Pressure voltage high

0071-01

Idle Shutdown

0111-03

Coolant Level voltage high

0253-02

Check Customer or System Parameters

0385-04

Intake Valve Actuation System Oil Pressure voltage low

0071-14

PTO Shutdown

0111-04

Coolant Level voltage low

0253-11

Check Transmission Customer Parameters

IDENT A A A A E J

HARNESS 248-4233 243-1069 263-9001 243-2321 321-4324 321-4323

CHG 01 (J2 / ENGINE / EARLY PRODUCTION) 01 (J2 / ENGINE / EARLY PRODUCTION) 05 (J2 / ENGINE) 00 (J2 / ENGINE /AIR SHUTOFF) 00 (REAR

NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT TERMINAL,

EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE USED

LEAVE THE REMAINING LINE DISCONNECTED,

DO NOT CONNECT TO GROUND

NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED

NOTE D: THESE CONNECTIONS ARE UNSWITCHED,

DIRECT CONNECTION TO THE BATTERY IS NOT REQUIRED

NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE VOLTAGES ARE ZERO-CROSSING SQUARE WAVES

THE SPEEDOMETER SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER

THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS OF EACH OTHER

MAXIMUM SIGNAL AMPLITUDE OF J1-36,

AND J1-39 IS +/- 10 VOLTS

AMPLITUDE WILL BE +/- 5 VOLTS OR GREATER IF LOAD CURRENT IS LESS THAN 4mA

NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE MAGNETIC SENSOR,

CONNECT THE ELECTRONIC SIGNAL INPUT TO THE +SIGNAL PIN,

NOTE G: WIRE NUMBER 386 IS FOR AIR SHUTOFF AND IS SPECIFIC TO HARNESS 243-2321

WIRE NUMBERS G856 AND G857 ARE FOR THE TIMING CALIBRATION(TC) PROBE AND ARE SPECIFIC TO HARNESSES 243-2321 AND 248-2433

NOTE H: ONLY APPLIES TO ENGINES WITH AIR SHUTOFF OPTION

NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693

REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS

NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829

THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND

THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE TOOL CABLE 139-4166